Traditional denim spray painting relies heavily on human labor, from coating mixing, manual spraying to drying and finishing, the entire process is time-consuming and labor-intensive, seriously affecting production efficiency. For example, in some small jeans processing plants, the spraying process of a pair of jeans may require multiple workers to spend several hours to complete.
The effect of manual spraying is greatly affected by the technical level and condition of workers, making it difficult to ensure uniformity and stability. Different workers operating or the same worker operating at different times may result in differences in the spraying effect, thereby affecting the consistency of product quality.
Traditional spray paints and coatings (especially solvent based coatings) often contain a large amount of harmful substances such as volatile organic compounds (VOCs), formaldehyde, heavy metals (such as lead and chromium), and dust particles. Operators are exposed to these harmful substances for a long time The risk of inhalation is high.
During the manual color matching process, deviations are prone to occur and may require repeated adjustments, resulting in waste. The remaining paint after each spraying (especially the paint that needs to be prepared and used on site) is often difficult to effectively preserve and reuse, and can only be disposed of. The waste of coatings and solvents is enormous, the utilization rate of materials is low, and the overall cost is high.
The biggest advantage of non programming spraying robots is that they are easy to operate and do not require professional programming knowledge. Traditional spraying robots require professional programmers to write and debug complex code, while programming free robots can complete complex spraying tasks by simply setting and adjusting programs through drag and drop demonstrations and preset programs.
The non programming spraying robot is equipped with an advanced control system to achieve precise spraying operations. Ensure that every corner is evenly covered, greatly improving the stability of spray quality. Automated operations have been achieved, reducing manual intervention and improving production efficiency. Due to uniform spraying, it reduces paint waste and lowers production costs.
Programming free spraying robots can adapt to workpieces of various shapes and sizes, whether it is simple full spraying or complex scattered spraying, they can achieve uniform and precise spraying, which is very practical for manufacturing enterprises that need to handle multiple products. The operator can drag and teach again without the need for computer programming.
The structure of the non programming spraying robot is relatively simple and the maintenance cost is low. Enterprises do not need to hire professional technicians for daily maintenance, reducing equipment maintenance time and costs. Its control system and mechanical structure have been optimized and designed to have high stability and reliability, with a low failure rate.
The non programming spraying robot is equipped with comprehensive safety protection measures, such as emergency stop buttons, safety switches, etc., to ensure the safety of operators. At the same time, the equipment can automatically detect abnormal situations and shut down in a timely manner during operation, avoiding accidents. Automated operations have created a safer working environment for workers.
| 产品名称 | 单位 | 数量 | 型号 | 备注 |
|---|---|---|---|---|
| 七轴机器人本体 | 台 | 1 | ZDFT1215ZJ-01 | 负载12KG/臂展1463mm,光编 |
| 机器人电柜 | 套 | 1 | SCRC1220 | 与机架一体柜,15寸显屏、内部含工作站驱动、转台电机 |
| 控制系统 | 套 | 1 | SCMOTION | 10轴定制工艺，（IO模块，工控机，安全板，示教器） |
| 机器人伺服标定仪 | 套 | 1 | SCDT08 | 鑫科自研标定仪 |
| 喷房+双转台+水槽+机器人底座 | 项 | 1 | 整体加工 | 机加工件.钣金件.双转台按工程图加工 |
| 通风机 | 套 | 1 | SF-4G-2(直边) | 管道轴流式 |
| 抽水泵 | 套 | 1 | 定制款 | 国产-BK100D |
| 交叉滚子回转轴承+齿轮+轴承座 | 套 | 2 | 定制款 | 按工程图纸加工 |
| 减速机 | 套 | 1 | 一体机 | 50C |
| 精密行星减速机 | 套 | 2 | 一体机 | NB090 |
| 气缸 | 套 | 4 | 定制款 | 按工程图纸加工 |
| 压力罐 | 个 | 1 | 定制款 | 动涂料桶SPT-20A 配精密调压阀 |
| 储气罐 | 个 | 1 | 定制款 | 30L |
| 比例阀、调压阀 | 批 | 1 | 定制款 | 亚德克 |
| PVC封板门 | 块 | 9 | 定制款 | 按工程图纸加工 |
| 压力喷枪 | 套 | 1 | 定制款 | 按工程图纸加工 |
| 电气类配件 | 批 | 1 | 国标 | 气动类、五金配件、PVC管道、管路、线缆电气件 |